Production Capabilities

From bar stock to finished component — hot forging, precision machining and turned parts, all under one roof.

01 — Forging

Hot Forging

Kale Pres has the capacity to perform both vertical and horizontal forging with various presses in different tonnages.

As we forge products in many complex forms, we use robotic controlled automatic presses, while manual presses handle simple formed products that are produced in smaller quantities.

With the help of our own mold shop for making hot forging and deflashing molds, we can go from the design phase to the forging phase in the shortest time possible, performing mold revisions in the quickest way.

Hot forging press in action at Kale Pres
CNC machining floor with robotic loading at Kale Pres
02 — Machining

Machining

Thanks to our mechanic and CNC controlled transfer machines, sphere machines, CNC lathes and machining centers 3-4-5 axis, our brass machining department is capable of processing all kinds of pieces with high velocity and sensitivity.

Like every other department, we pay close attention to automation in machining — all of our active machines feature automated or robot loading.

We manufacture most of our tools in-house, planning them at the product design phase to achieve maximum efficiency and quality with minimum adjustment time, while keeping our flexibility at every phase of manufacturing.

03 — Turned Parts

Turned Parts

At our lathe department, multispindle lathes and CNC controlled Swiss-type lathes manufacture the most precise parts up to Ø65, for a range of different sectors.

Using the most advanced CAM software, our automatically loaded machines are equipped to process even the most complex parts with a sensitivity of 3 microns.

Turned parts department with multispindle and CNC lathes
04 — Others

Secondary Operations

To provide complete manufacturing solutions, we offer a wide range of secondary operations that enhance the quality, functionality and readiness of our components for final use.

Cleaning Process

Thorough cleaning and contamination removal.

Surface Treatment & Plating

Ni, Cr, Cu, Sn, Ag, Anodizing

Brazing

Strong, reliable, high-precision joining processes.

Assembly

Precise integration of components for reliable functionality.

Up to Ø65Bar Diameter Capacity
3µmTurning Sensitivity
100%In-House Molding
Up to 4.5kgMax Part Weight

Have a Part You Need Forged or Machined?

Send us your drawings and volumes — we'll recommend the right process for your program.

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